Online Leak Sealing
Contain the leak.
Keep the asset live.
Engineered live containment for the world’s most demanding process plants — sealed under full operating pressure and temperature, with no shutdown.
40+
Years
25+
Countries
1,200+
Interventions
98.7%
First-time seal
0
Shutdowns
Capability
What online leak sealing solves.
Application
Where it is the right answer
Leaking flanges, gaskets and bolted joints. Through-wall corrosion and pitting. Valve bodies, bonnets and weld seams. Elbows, tees, reducers and small-bore lines.
Compatibility
300+ compatible fluids
Steam, water and condensate. Hydrocarbons and light gases. Hydrogen, ammonia and nitrogen. Sulphuric and hydrofluoric acid — and many more.
Parameters
Temperature
-100°C to 850°C
Line pressure
Up to 250 bar
Process
Six steps, documented end-to-end.
From first call to final dossier — every step engineered, executed and recorded against the line conditions.
01
Assessment
On-site evaluation of leak location, line data, operating conditions and access. Engineer-led, not technician-led.
02
Engineering
Clamp or enclosure designed to line geometry, pressure, temperature and fluid, to the applicable code. FEA where severity justifies.
03
Fabrication
Manufactured to drawing with full material and weld traceability. Pre-installation pressure test and inspection.
04
Mobilisation
Trained field crew mobilised under your PTW and HSE regime. Method statement, JSA and risk assessment issued for approval.
05
Installation
Installed and sealed under controlled injection pressure. Continuous monitoring through to containment confirmation.
06
Documentation
Full intervention dossier — drawings, calculations, MTRs, injection record and photographs — closed out to your IMS.
Overview
A complete intervention record.
Each intervention begins with site assessment and line-data capture, proceeds through engineered clamp or enclosure design, and concludes with sealant injection under controlled pressure — restoring containment without an unplanned shutdown.
Led by an engineer, executed by a trained crew, and closed out with a documented dossier that integrates into your integrity-management system.
Client benefits
Unplanned shutdown avoided — production and offtake commitments preserved.
Repair deferred to the next planned turnaround on a controlled schedule.
HSE and environmental exposure reduced during live operation.
Every intervention recorded to integrity-management standards.
24×7 Rapid Response · +91 33 6628 5001
Brief us on the line.
We will engineer the response.
For emergency containment, product selection, training or regional partnership, route the requirement to the engineering desk.